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How to Optimize Condition Monitoring for Medium Voltage Drives


Machines


Here are some common condition monitoring techniques:

Remember, the choice of condition monitoring techniques depends on the type of equipment and operation. It’s important to choose the right techniques that provide good value for money. Condition monitoring offers several benefits:

  1. Preventive Maintenance Management: One of the key benefits of condition monitoring is that it enables maintenance teams to implement preventative maintenance management and machine health monitoring. By identifying potential problems before they cause equipment failure, maintenance teams can schedule maintenance activities at the most convenient time, reducing the impact on operations.

  2. Early Fault Detection: Condition monitoring is a proactive maintenance strategy that continuously monitors equipment and systems, enabling early fault detection and timely maintenance actions.

  3. Maximize Equipment Uptime: By implementing condition monitoring, manufacturers can prevent unplanned downtime, maximize equipment uptime, and save substantial amounts of money.

  4. Better System-Related Reliability: Condition monitoring improves system-related reliability.

  5. Better Efficiency: Condition monitoring leads to better efficiency.

  6. Decreased Total Cost of Operation: Condition monitoring can decrease the total cost of operation.

  7. Optimized Maintenance Operations: Condition monitoring techniques are most commonly used to keep rotating equipment (e.g., gearboxes, centrifuges, reciprocating machines, etc.)1. They help organizations optimize maintenance operations, especially in industries—like manufacturing, power generation, and transportation—where machines and equipment are critical to daily operations.



Implementing a condition monitoring system for your equipment involves several steps:

  1. Identify the assets and their models: The first step is to identify the assets you want to monitor and understand their models.

  2. Choose appropriate monitoring technology and sensors: Choose monitoring technology and sensors that are compatible with your existing equipment. More and more companies are implementing automation and remote condition monitoring systems, sensors, alarms, PLCs, accelerometers, human-machine interface panels, etc.

  3. Place sensors strategically on equipment: Place sensors strategically on your equipment following guidelines and best practices.

  4. Implement a data collection system: Implement a data collection system for regular or real-time sensor readings2. This could involve continuous measurement and data analysis to identify trends that point to asset deterioration.

  5. Set baseline values and thresholds: Set baseline values and thresholds for each parameter2. You can program your data analysis tools to generate alerts or notifications when potential issues arise.

  6. Define and follow a consistent condition assessment and health ranking system: Define and follow a consistent condition assessment and health ranking system.

  7. Integrate the condition monitoring system in your existing maintenance strategy: Integrate the condition monitoring system in your existing maintenance strategy.


Condition monitoring, while beneficial, does have some limitations:


Article about condition monitoring of medium voltage (MV) drives. Here are some key points from the article:

  • Condition monitoring systems: The article discusses the features and benefits of modern condition monitoring systems that can combine information from different sources to optimize the life cycle management of assets and reduce maintenance costs.

  • MV drives: The article focuses on MV drives, which are large and critical equipment that power various industrial processes. The article explains how MV drives collect and produce data that can be used for condition monitoring purposes.

  • Practical approach: The article presents a practical approach to condition monitoring of MV drives, based on the integration of drive data with other information sources, such as process control and automation system, asset management system, and expert knowledge. The article also provides some examples and case studies of applying this approach in real-world scenarios.

  • Challenges and opportunities: The article identifies some challenges and opportunities for future research and development of condition monitoring of MV drives, such as data quality, data analysis, data visualization, and data sharing. The article also suggests some possible solutions and directions for addressing these challenges and opportunities. How to Optimize Condition Monitoring for Medium Voltage Drives

By M. Wnek; J. Nowak; M. Orkisz; B. Kosiba; S. Legnani All Authors & Microsoft Bing. Subscribe for more, thanks!

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